1. Boiler: Heating Ingredients to Start the Process
To begin, the main ingredients are heated in a boiler. This stage is crucial for dissolving sugars and blending flavors. The heat ensures all components form a smooth, consistent liquid base, setting the foundation for a delicious ice lolly or ice pop.
2. Mixer: Blending for Even Flavor and Texture
After heating, the liquid is transferred to a mixer. Here, the mixture is thoroughly combined to achieve a uniform texture and flavor. Mixing evenly is essential for ice pops and toys jelly to deliver the same taste and smoothness in every batch.
3. Fine Filter: Purifying the Mixture
The liquid is then passed through a fine filter to remove any small impurities. This filtration step is necessary to ensure the product is pure and free of particles, which is crucial for creating the smooth, high-quality texture that consumers expect from ice lollies and jelly treats.
4. Store Tank: Holding the Mixture Until Filling
Once filtered, the purified liquid is held in a storage tank until it’s needed for the filling stage. The store tank ensures a consistent supply of the ready-to-use liquid, keeping the production line efficient and steady.
5. Blow Molding: Creating Unique Container Shapes
Our CP-50D Blowing Machine is used in this stage to create various container shapes for ice pops and toys jelly. Blow molding allows for customization, offering a range of fun designs that appeal to different markets. The containers serve as carriers, making the final products both attractive and practical for consumers.
6. Fill: Using Advanced Filling and Sealing Machines
Next, the prepared liquid is dispensed into the containers using our high-precision CFR and CFRA Auto Filling and Sealing Machines. These machines are essential for maintaining hygiene and minimizing waste. They fill the liquid to the perfect level and seal the containers securely, ensuring a safe and quality product.
7. Sterilize: Ensuring Safety and Extending Shelf Life
Once the containers are filled and sealed, they undergo a sterilization process. Sterilization is critical for killing bacteria and ensuring the safety of the ice lollies, ice pops, and toys jelly. It also extends the shelf life of the products, keeping them fresh for a longer time.
8. Cool: Setting the Mixture to Perfection
After sterilization, the filled containers are cooled. This step solidifies the mixture, giving ice pops their classic, frozen texture. Cooling also locks in the flavors, ensuring the ice lollies and toys jelly taste delicious from the first bite to the last.
9. Single Air-Dry Machine: Prepping for Packaging
The cooled containers are then dried using a Single Air-Dry Machine. This step removes any excess moisture from the outer surface, which is important to maintain the quality of the packaging and prevent spoilage. Proper drying also ensures the products are ready for secure packaging.
10. Packing: Tailored to Market Preferences
The final step is packaging. Our team uses packing techniques that cater to local market preferences. Whether it’s individually wrapped ice pops, multipack ice lollies, or fun packs of toys jelly, we customize our packaging to maximize consumer appeal and make distribution simple.
By following this structured production process, we deliver ice lollies, ice pops, and toys jelly that are not only tasty but also safe and appealing. Our use of cutting-edge filling and sealing machines, along with efficient blow molding and sterilization techniques, ensures that every product meets the highest standards. If you are in the food manufacturing industry, partnering with us means reliable, high-quality production solutions tailored to your needs.
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